Maintenance, Repair and Operation

Maintenance, Repair and Operation

Maintenance, repair and operations
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This article does not cite any references or sources. (December 2007)Please help improve this article by adding citations to reliable sources. Unverifiable material may be challenged and removed.
Maintenance, Repair and Operations or Maintenance, Repair and Overhaul (MRO) is fixing any sort of mechanical or electrical device should it become out of order or broken (repair) as well as perfoPOST http://www.blogger.com/post-edit.do HTTP/1.0rming the POST http://www.blogger.com/post-edit.do HTTP/1.0routine actions which keep the device in working order (maintenance) or prevent trouble from arising (preventive maintenance).
The European Federation of National Maintenance Societies defines maintenance as:
All actions which have the objective of retaining or restoring an item in or to a state in which it can perform its required function. The actions include the combination of all technical and corresponding administrative, managerial, and supervision actions.
In telecommunication, the term maintenance has the following meanings:
1. Any activity, such as tests, measurements, replacements, adjustments and repairs, intended to retain or restore a functional unit in or to a specified state in which the unit can perform its required functions.
2. [For material], All action taken to retain material in a serviceable condition or to restore it to serviceability. It includes inspection, testing, servicing, classification as to serviceability, repair, rebuilding, and reclamation.
3. [For material], All supply and repair action taken to keep a force in condition to carry out its mission.
4. [For material], The routine recurring work required to keep a facility (plant, building, structure, ground facility, utility system, or other real property) in such condition that it may be continuously used, at its original or designed capacity and efficiency for its intended purpose.
Source: from Federal Standard 1037C and from MIL-STD-188 and from the Department of Defense Dictionary of Military and Associated Terms
Manufacturers and Industrial Supply Companies often refer to MRO as opposed to Original Equipment Manufacture (OEM). OEM includes any activity related to the direct manufacture of goods, where MRO refers to any maintenance and repair activity to keep a manufacturing plant running.
Industrial Supply Companies can generally be sorted into two types:
the ones who cater to the MRO market generally carry a broad range of items such as fasteners, conveyors, cleaning goods, plumbing, and tools to keep a plant running.
OEM supply companies generally provide a smaller range of goods in much larger quantities with much lower prices, selling materials that will be regularly consumed in the manufacturing process to create the finished item.

[edit] MRO software
In many organizations because of the number of devices or products that need to be maintained or the complexity of systems, there is a need to manage the information with software packages. This is particularly the case in aerospace (e.g. airline fleets), military installations, large plants (e.g. manufacturing, power generation, petrochemical) and ships.
These software tools help engineers and technicians in increasing the availability of systems and reducing costs and repair times as well as reducing material supply time and increasing material availability by improving supply chain communication.
As MRO involves working with an organization’s products, resources, suppliers and customers, MRO packages have to interface with many enterprise business software systems (PLM,EAM, ERP, SCM, CRM).
One of the functions of such software is the configuration of bills of materials or BOMs, taking the component parts list from engineering (eBOM) and manufacturing (mBOM) and updating it from “as delivered” through “as maintained” to “as used”.
Another function is project planning logistics, for example identifying the critical path on the list of tasks to be carried out (inspection, diagnosis, locate/order parts and service) to calculate turnaround times (TAT).
Other tasks that software can perform:
Planning operations,
Managing execution of events,
Management of assets (parts, tools and equipment inventories),
Knowledge-base data on:
Maintenance service history,
Serial numbered parts,
Reliability data: MTBF (mean time between failures), MTTB (mean time to breakdown), MTBR (mean time between removals),
Maintenance and repair documentation and best practices,
Warranty/guarantee documents.
Many of these tasks are addressed in Computerized Maintenance Management Systems (CMMS). Data standards have been developed around these activities, most notably EAMXML

From Wikipedia, the free encyclopedia

Enterprise Asset management (1)

Enterprise asset management
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Enterprise asset management (EAM) means the whole life optimal management of the physical assets of an organization to maximize value. It covers such things as the design, construction, commissioning, operations, maintenance and decommissioning/replacement of plant, equipment and facilities. "Enterprise" refers to the management of the assets across departments, locations, facilities and, in some cases, business units. By managing assets across the facility, organizations can improve utilization and performance, reduce capital costs, reduce asset-related operating costs, extend asset life and subsequently improve ROA (return on assets).

Asset intensive industries face the harsh realities of operating in highly competitive markets and dealing with high value facilities and equipment where each failure is disruptive and costly. At the same time, they must also adhere to stringent occupational safety, health and environmental regulations. Maintaining optimal availability, reliability and operational safety of plant, equipment, facilities and other assets is therefore essential for an organization's competitiveness.
The functions of asset management are taking a POST http://www.blogger.com/post-edit.do HTTP/1.0fundamental turn where organizations are moving from historical reactive (run-to-failure) models and beginning to embrace whole life planning, life cycle costing, planned and proactive maintenance and other industry best practices. Some companies still regard physical asset management as just a more business-focused term for maintenance management - until they begin to realize the organization-wide impact and interdependencies with operations, design, asset performance, personnel productivity and lifecycle costs. This shift in focus exemplifies the progression from maintenance management to Enterprise Asset Management and is embodied in the British Standards specification PAS 55 (Requirements specification for the optimal management of physical infrastructure assets).
See Institute of Asset Management
Contents[hide]
1 What is Enterprise Asset Management?
1.1 Software Packages
2 Information Technology enterprise asset management
3 Why is Enterprise Asset Management Important?
4 Healthcare enterprise asset management
5 See also

[edit] What is Enterprise Asset Management?
Enterprise Asset Management (EAM) is a business paradigm that integrates strategic planning with operations, maintenance and capital investment decision-making. On the operations side, EAM caters to increased efficiencies of all assets including inventory, regulatory compliance and human resources by combining the salient goals of investment, maintenance, repair and operations management. Simultaneously, EAM addresses business challenges that include productivity enhancement, maximizing asset life cycle, minimizing total cost of ownership and support of the technology and supply chain infrastructure.

[edit] Software Packages
Software solutions to support this business paradigm have been in use since the 1970's. Some of the traditional software solutions available for EAM functionality are:
SAP
IBM Maximo
Oracle eAM
Oracle JD Edwards
IFS
eWorkOrders
Invensys Avantis
Mincom Ellipse

[edit] Information Technology enterprise asset management
ITEAM differs from EAM only in its focus on IT assets. This focus is important for a number of key reasons:
Organizational dependence on these assets
High cost, particularly of datacenter assets
Rapid pace of change/turn-over for assets
ITEAM focuses on both hardware and software asset management, ensuring that the organization has the ability to manage these assets throughout their life. In the case of software, there is the added component of ensuring license compliance.
See the International Association of IT Asset Managers (IAITAM)[1] for more details.

[edit] Why is Enterprise Asset Management Important?
Competitive pressures force organizations to minimize asset total cost of ownership and streamline their asset management operations (these typically involve myriad activities ranging from inventory, parts and labor management to contracts and vendor management for new works). As downtimes become increasingly expensive, both in terms of lost production capacity and unfavorable publicity, organizations are compelled to maximize their asset productive life cycles via optimal maintenance programs.
In the event of asset failure, quick response time is critical. In recent years, stringent industry-specific environmental health and occupational safety regulations are being enforced by government oversight agencies, with industrial owners and operators responsible for compliance. Asset registers, risk registers, work planning and scheduling, life cycle costing and systematic methods for problem identification, root cause analysis and continuous improvement are increasingly seen as prerequesites for a robust asset management system.
By providing a platform for connecting people, processes, assets, industry-based knowledge and decision support capabilities based on quality information,EAM provides a holistic view of an organization's asset base, enabling managers to control and optimize their operations for quality and efficiency.

[edit] Healthcare enterprise asset management

The examples and perspective in this article or section may not represent a worldwide view of the subject.Please improve this article or discuss the issue on the talk page.
Healthcare enterprise asset management (HEAM) presents complexities not found in most other industries. Specifically, healthcare environments have a large number of relatively small, mobile, expensive and sophisticated pieces of equipment. Further, the availability, maintenance and cleanliness of these assets directly impacts the "environment of care" and patient safety, as well as the bottom line. Finally, hospitals are highly regulated and assets must be maintained in a manner that complies with JCAHCO and FDA requirements. HEAM can include the following components related to assets:
Inventory and depreciation
Scheduling of repair and maintenance
Location and logistics (RFID or barcode powered)
Availability and utilization
Safety monitoring and incident tracking
Total Lifecycle Cost
Performance management
Capital planning support
HEAM provides complete visibility of the asset base across the health system, enabling active control of the planning, acquisition, tracking, maintenance and retirement of capital assets.

Computerized Maintenance Management System

Computerized Maintenance Management System (CMMS) is also known as Enterprise Asset Management.


A CMMS software package maintains a computer database of information about an rganization’s maintenance operations. This information is intended to help maintenance workers do their jobs more effectively (for example, determining which storerooms contain the spare parts they need) and to help management make informed decisions (for example, calculating the cost of maintenance for each piece of equipment used by the organization, possibly leading to better allocation of resources). The information may also be useful when dealing with third parties; if, for example, an organization is involved in a liability case, the data in a CMMS database can serve as evidence that proper safety maintenance has been performed.

CMMS packages may be used by any organization that must perform maintenance on equipment and property. Some CMMS products focus on particular industry sectors (e.g. the maintenance of vehicle fleets or health care facilities). Other products aim to be more general.

A typical package deals with some or all of the following: Work orders: Scheduling jobs, assigning personnel, reserving materials, recording costs, and tracking relevant information such as the cause of the problem (if any), downtime involved (if any), and recommendations for future action
Preventive maintenance (PM): Keeping track of PM inspections and jobs, including step-by-step instructions or check-lists, lists of materials required, and other pertinent details. Typically, the CMMS schedules PM jobs automatically based on schedules and/or meter readings.

Different software packages use different techniques for reporting when a job should be performed. Asset management: Recording data about equipment and property including specifications, warranty information, service contracts, spare parts, purchase date, expected lifetime, and anything else that might be of help to management or maintenance workers. The CMMS may also generate Asset Management metrics such as the Facility Condition Index, or FCI.

Inventory control: Management of spare parts, tools, and other materials including the reservation of materials for particular jobs, recording where materials are stored, determining when more materials should be purchased, tracking shipment receipts, and taking inventory.
Safety: Management of permits and other documentation required for the processing of safety requirements. These safety requirements can include lockout-tagout, confined space, foreign material exclusion (FME), electrical safety, and others.

CMMS packages can produce status reports and documents giving details or summaries of maintenance activities. The more sophisticated the package, the more analysis facilities are available.

Many CMMS packages can be either web-based, meaning they are hosted by the company selling the product on an outside server, or LAN based, meaning that the company buying the software hosts the product on their own server.
CMMS packages are closely related to Facility Management System packages (also called Facility Management Software). For the purposes of many organization

From Wikipedia, the free encyclopedia (Redirected from CMMS)

Belajar SAP UMUM

Belajar SAP Bagian I (Umum)
Saya termasuk baru di dunia SAP yang kata orang SAP itu Applikasi yang sangat wah sekalai sehingga untuk coba mencari CD installasinya susah minta ampun.
Trainer bilang sih SAP artinya Sistem Asal Pencet namun sebelumnya dalam bayangan saya SAP artinya Setan Aja Pusing... haa haa haaaa

Karena saya kebetulan seneng sekali dengan IT yang alhamdulillah telah menyelesaikan kuliah di jurusan Informatika lulus tahun 2005, Pada tanggal 7 dan 8 Juni tahun 2008 kebetulan team KOMTEK mengadakan training dan seminar ERP SAP BC400 - ABAP Fundamental di hotel PERMATA Cilegon, saya berusaha ikut walaupun saat mengikuti merasa mahal untuk ukuran saya (ha...ha...ha....) Alhamdulillah setelah saya mengikuti training di akhirnya saya perdalam online melalui fasilitas kantor sedikit demi sedikit mulai mengenal SAP walaupun di kantor belum menggunakan SAP

heee maklum mencari yang gratisan gitu lohhh

Belajar MAXIMO 4.0.3

Belajar MAXIMO 4.0.3
MAXIMO, merupakan program untuk Maintenance, MAXIMO yang pernah saya gunakan adalah MAXIMO versi 4.0.1, 4.0.3, 4.1.0 dan 4.1.1 semuanya masih desktop version.

MAXIMO versi webbase (5.2 atau 6.2) saya baru mengikuti demonya saja oleh consultan MAXIMO. Dibandingkan dengan versi desktop ada banyak perbedaan dan relatif lebih lengkap dan lebih user friendly. Ditempat saya bekerja MAXIMO ini menggunakan database ORACLE 8.0.5.

Module dari MAXIMO sendiri ada
1. Work Request
2. Work Order Tracking
3. Quick Reporting
4. Work Manager
2. Plant Maintenance & Inspection (Preventive Maintenance)
3. Inventory
4. Equipment
5. Purchasing
6. Job Plant
7. Labor
8. Calendar
9. Resources
10. Custom Apps
11. Setup
12. Utilities
13. Issues and Return (bikinan sendiri)
14. Asset Catalog
15. Condition Monitoring
16. Safety Plans
17 . Safety Hazards
18. Tools
19. Service Contract
20.Labor Reporting
21. Craft

Maximo digunakan untuk mengelola aset maintenance, deffect Repair, Preventive Maikntenance, Inventory spare part, dll

UNtuk Reporting saya menggunakan program SQR WorkBench, program BRIO dan Developer Query Builder

Install MAXIMO 4.0.3

Untuk dapat meng Install MAXIMO kita harus punya CDnya.
Requirement dari ComputerA. ServerProcessor : P4Memory : 1GBHardisk : 10 GB
Kalau sebagai server kita harus perhitungkan kita akan menggunaka database apa (Oracle atau MS SQL) ?
1. Install Windows Server
2. Install Oracle Database
3. Jalankan MAXINSTB.

Stand AloneProcessor : P4Memory : 512 MBHardisk : 10 GBKalau hanya untuk belajar dapat kita gunakan database bawaan MAXIMOnya sendir (SQL BASE)

1. Install Windows Server atau Desktop
2. Jalankan MAXIMO Installation
3. Edit SQL.

Demikian sekilas dari saya